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Topic: Boost issue and Cat 3126 parts (Read 2268 times) previous topic - next topic

Boost issue and Cat 3126 parts

Hi All, we are home after 3 months.It was like having our home with us!
I did the search thing, couldn't find what I am looking for on this sight.
Would any one have the part numbers for these 2 items, or even a place to purchase online.

Or has anyone had these issues

1997 U295 300HP Cat 3126

Belt tensioner for hydraulic pump (belt won't stop squeaking with new belt, even with dressing)
Going go try new tensioner
#00317 on tensioner doesn't work as a part #

Waste Gate solenoid  (looks to be vacuum operated) 

Silverleaf briefly threw a code a 3 times , along with brief check engine light.Always when cold, then went away.
Code then cleared in SL
Code was 102 01 boost pressure fault
Boost on the way home was 21.7 max, a couple of times it was only 18.1.
My thinking is the waste gate is sticking open partially, or erratically at times
What kind of boost does your stock 3126 Cat see?
Idling was .0...till reve'd up, then 1.5-2.0....I hear 1.3 is more normal idling?
Any help would be great
Thanks in advance
Chris



Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #1
Use Gates tensioner, different and best in every way.

Re: Boost issue and Cat 3126 parts

Reply #2
Chris, I  am  getting a little over 24 lbs of boost I believe.
John
John and Stacey Smith
Motorcade NO: 11973
1997 U295 CSGI 40'..Build No. 5036     
920 Watts on the roof..CAT Power w/fuel Inj. Programmer
2021 GMC Sierra AT4 1500
EX..2015 Jeep Wrangler Sahara
Ex 1990 U280 RSAI 36'..Build No. 3638

Re: Boost issue and Cat 3126 parts

Reply #3
Two things:

Call the Caterpillar RV Hotline with your engine serial number.  They can tell you how much boost you engine SHOULD make. 877 777-3126.

Check for exhaust leaks which would reduce max boost: head to exhaust manifold, manifold itself and manifold to turbo.  Just look for any signs of soot/black.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Boost issue and Cat 3126 parts

Reply #4
Just called hotline (Thank you Brett)  My engine had tested out at the factory with 26lbs boost and 46psi oil pressure.
John
John and Stacey Smith
Motorcade NO: 11973
1997 U295 CSGI 40'..Build No. 5036     
920 Watts on the roof..CAT Power w/fuel Inj. Programmer
2021 GMC Sierra AT4 1500
EX..2015 Jeep Wrangler Sahara
Ex 1990 U280 RSAI 36'..Build No. 3638

Re: Boost issue and Cat 3126 parts

Reply #5
Two things:

Call the Caterpillar RV Hotline with your engine serial number.  They can tell you how much boost you engine SHOULD make. 877 777-3126.

Check for exhaust leaks which would reduce max boost: head to exhaust manifold, manifold itself and manifold to turbo.  Just look for any signs of soot/black.

Thank you
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #6
Do the newer coaches have a pyrometer & boost gauge? I sure miss them on ours!  ???
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: Boost issue and Cat 3126 parts

Reply #7
Mine did not come with one; has one now.

John
John and Stacey Smith
Motorcade NO: 11973
1997 U295 CSGI 40'..Build No. 5036     
920 Watts on the roof..CAT Power w/fuel Inj. Programmer
2021 GMC Sierra AT4 1500
EX..2015 Jeep Wrangler Sahara
Ex 1990 U280 RSAI 36'..Build No. 3638

Re: Boost issue and Cat 3126 parts

Reply #8
Have never seen a motorhome that came OE with an EGT gauge/pyrometer. And, unless you change the factory fuel and/or boost specs, no need for one.

Said another way, the factory settings prevent excessively high EGT's.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Boost issue and Cat 3126 parts

Reply #9
Have never seen a motorhome that came OE with an EGT gauge/pyrometer. And, unless you change the factory fuel and/or boost specs, no need for one.

Said another way, the factory settings prevent excessively high EGT's.
Newell Coaches with the 8v92 came with a dual pyrometer on the dash, read left and right banks.
Believe early bluebirds had them also .
Jim C.
coachfree, previous 1997, 1999, 2000, and 2003 Foretravels.

Re: Boost issue and Cat 3126 parts

Reply #10
Newell Coaches with the 8v92 came with a dual pyrometer on the dash, read left and right banks.
Believe early bluebirds had them also .

Duals? Wow!  ^.^d  ^.^d
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'


Re: Boost issue and Cat 3126 parts

Reply #12
Do the newer coaches have a pyrometer & boost gauge? I sure miss them on ours!  ???

I can watch boost, among other engine perimeters via the Silverleaf VMS. It's plugged in the engine harness (aftermarket accessory).

SilverLeaf Electronics, Inc. | Knowledge is Horsepower
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #13
I am going to put this here to store in search history

Our 3126 Cat Hydraulic pump belt tensioner :

Dayco # 89408

Gates # 38504

I had a hard time getting the correct #, even with all the numbers on the old Dayco one.
The Dayco old number on the tensioner is : 3922900. That number did not come up when searching, but was in the interchange numbers on the one I bought.
I got a gates on Ebay for $50.00 delivered
Not sure how much they are at Napa, was told they are one of the distributors for Gates tensioners

Items in Grand Tex Auto Parts store on eBay!
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #14
Chris,

This looks exactly like the tensioner fitted to side radiator U300s. $55 delivered is a real deal. I know Bill Chaplin replaced his. How about a part number on yours Bill?

Pierce
Pierce and Gaylie Stewart
'93 U300/36 WTBI
Detroit 6V-92TA Jake
1140 watts on the roof
SBFD (ret)

Re: Boost issue and Cat 3126 parts

Reply #15
I googled that number with tensioner on the end and got multiple sources.
91 GV U300 Unihome 40' Build 3811
6V92TA Detroit

Re: Boost issue and Cat 3126 parts

Reply #16
I ordered 1 from Grand Tex also, compared to Napa and others, the price was quite a bit cheaper.

John
John and Stacey Smith
Motorcade NO: 11973
1997 U295 CSGI 40'..Build No. 5036     
920 Watts on the roof..CAT Power w/fuel Inj. Programmer
2021 GMC Sierra AT4 1500
EX..2015 Jeep Wrangler Sahara
Ex 1990 U280 RSAI 36'..Build No. 3638

Re: Boost issue and Cat 3126 parts

Reply #17
Chris,

This looks exactly like the tensioner fitted to side radiator U300s. $55 delivered is a real deal. I know Bill Chaplin replaced his. How about a part number on yours Bill?

Pierce
I did a best offer deal, got it for $50.00 delivered. The  guy was very helpful too.
Cheers
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #18
Chris,

This looks exactly like the tensioner fitted to side radiator U300s. $55 delivered is a real deal. I know Bill Chaplin replaced his. How about a part number on yours Bill?

Pierce

Be careful. They all look alike, but there are multiple ones. The tension may be different. This is a Frieghtlinner Cummins one.
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #19
I am going to put this here to store in search history

Our 3126 Cat Hydraulic pump belt tensioner :

Dayco # 89408

Gates # 38504

I had a hard time getting the correct #, even with all the numbers on the old Dayco one.
The Dayco old number on the tensioner is : 3922900. That number did not come up when searching, but was in the interchange numbers on the one I bought.
I got a gates on Ebay for $50.00 delivered
Not sure how much they are at Napa, was told they are one of the distributors for Gates tensioners

Items in Grand Tex Auto Parts store on eBay!

More info for the records....I decided to replace the Cat Engine main belt tensioner also

3126 Cat, main belt tensioner:

Dayco  89408

Gates 38511

And yes, they look totally alike . Went with the Gates, way better looking. Same price


NEW Gates Belt Tensioner Assembly 38511 Freightliner International 1990-2009...

This place is awesome

Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #20
Two things:

Call the Caterpillar RV Hotline with your engine serial number.  They can tell you how much boost you engine SHOULD make. 877 777-3126.

Check for exhaust leaks which would reduce max boost: head to exhaust manifold, manifold itself and manifold to turbo.  Just look for any signs of soot/black.



Thanks Wolfe10
Yup, finally had time to look. Appears to be leaking for sure at manifold to block. You can see it spit raw fuel out when cold. Possibly the turbo to manifold is also leaking.
Going to clean the engine all up, we are going to pull the manifold with the turbo attached, and go through it all. Probably replace the Waste Gate solenoid also.May have manifold re-surfaced
Cheers
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #21
You've got a hot rod CAT, do you have a boost/pyrometer on board?
1993 U-240 "La Villa Grande"..CAT 3116 w/ Pacbrake PRXB...Allison 3060 6-speed..
Previous: 1983 Airstream 310 turbo diesel, 1979 Airstream 280 turbo diesel
                                      Build # 4297
                                      PNW natives
                      Home base:  'Cactus Hug' (Ajo, Arizona)
                        DW Judy & Chet the wonder dog
                        Full-Timers 'Sailing the asphalt sea'

Re: Boost issue and Cat 3126 parts

Reply #22
You've got a hot rod CAT, do you have a boost/pyrometer on board?

Just boost, no pyrometer...Boost is in the Silverleaf
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #23
Update........ Got her apart. Blown exhaust gasket in 2 places. Also a small leak at the waste gate, but on the discharge side.
Turbo is fine, small side play. Going to see about getting it freshened local. going to send the manifold to my guy, have it surfaced.
We tested the Waste gate solenoid, it was fine. Waste gate is closing good too.
The Cat 800 number was really nice.Found lots out about our engine when it was on the dyno.
Cheers
Chris and Tammy White  CDA Idaho
Previous owners 1997 U295 36' 3126 Cat 300 HP Build # 4998
Former Foretravel tech & RVIA certified tech
Former owner Custom Satellite home/RV satellites 
Former owner Vans LTD  van conversions
Unemployed, panhandler, drag racer NHRA #6348

Re: Boost issue and Cat 3126 parts

Reply #24
If the intake and exhaust halves are good consider getting a reman turbo cartridge,would be cheaper then a whole turbo.
96 U270 BUILD 4810
85 380SL
Drummonds TN.