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Topic: Pulling wire from engine bay to dash (Read 1147 times) previous topic - next topic

Pulling wire from engine bay to dash

I couldn't figure out a good search term for this, so I apologize in advance if this has been covered...but I'm looking to pull some wire from the engine to the dash.  I'm sure there's a thread around here somewhere that shows the best locations and route.

Thanks!
Keith
2003 U320 38' #6197

Re: Pulling wire from engine bay to dash

Reply #1
There is a bundel under the dash cover that goes to the engine bay, I think it 8 unused wires...
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My advice and experiences are Free, you decide if they are worth anything .

John - driving Old Faithful
1994 U280 GV
C8.3, Banks, Pacbrake, 900 watts, Resonator, XLHD tow dolly
Retired Army Warrant Officer

Life is what you make of it - if it is lemons, make lemonade!
Former Coaches:
1988 GV 40' ORED 300HP CAT - 9 years
1990 Winnebago LeSharo - 3 years
2000 Newmar London Aire - 3 years (#18 of 23 produced)

Re: Pulling wire from engine bay to dash

Reply #2
Spare wires
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Pulling wire from engine bay to dash

Reply #3
Unfortunately, the wire I'm going to run is type-k thermocouple specific wire and cannot be connected to any other type of wire, so I must run this wire from back to front.
Keith
2003 U320 38' #6197

Re: Pulling wire from engine bay to dash

Reply #4
You will need to drop down one side of the "trays" in the basement compartments and then fish at front and back from compartments to "open areas".

Not really that bad a job-- goes pretty quickly with two people and something to use as a fish.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Pulling wire from engine bay to dash

Reply #5
Or use one of the spare wires to pull the new wire.  You can also pull another spare wire to replace the one you use as your puller if you want.
To find a loose wire just lightly tug on one and have someone feel for the tug.  Hopefully they're not bundled and twisted or tied together.  If so then see Brett's post above.
Forest & Cindy Olivier
1987 log cabin
2011 Roadtrek C210P
no longer 1999 36' U320 build #5522
2013 Rzr 570 & 2018 Ranger XP1000
2006 Lexus GX470
2011 Tahoe LT 4x4
Previous 1998 45' 2 slide Newell, 1993 39' Newell

Re: Pulling wire from engine bay to dash

Reply #6
Or use one of the spare wires to pull the new wire.  You can also pull another spare wire to replace the one you use as your puller if you want.
To find a loose wire just lightly tug on one and have someone feel for the tug.  Hopefully they're not bundled and twisted or tied together.  If so then see Brett's post above.

VERY likely zip ties will make using existing wires to pull new ones impossible.

Totally agree-- while pulling that one pull an extra.  When I did it, I also pulled a 6 conductor/14 gauge trailer wire for future projects.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Pulling wire from engine bay to dash

Reply #7
When I changed my fuel lines I pulled 4 extra wire to the storage bay and from the storage bay to the back I pull a heavy
string incase I ever want to pull wire or wires to the rear.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Pulling wire from engine bay to dash

Reply #8
SIL, I like Brett's idea. If you can wait till we get together again I'll give you a hand. Jim.
Jim and Dona
2002 U295 36'
Lily, blue healer. Our fury person
Manx mid travel Ecotec turbo
2022 Bronco badlands Sasquatch
Trail 90 and 110cc

Re: Pulling wire from engine bay to dash

Reply #9
Question, has anyone run a fish tape through the main frame tube to see if it will go from rear to front? I have not tried yet, just curious.
Jim and Dona
2002 U295 36'
Lily, blue healer. Our fury person
Manx mid travel Ecotec turbo
2022 Bronco badlands Sasquatch
Trail 90 and 110cc

Re: Pulling wire from engine bay to dash

Reply #10
There was a post years ago on using a plastic rod pulling fuel line from the tank to the open area at the transmission.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Pulling wire from engine bay to dash

Reply #11
Keith,

Where in the engine bay are you going? 
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Pulling wire from engine bay to dash

Reply #12
SIL, I like Brett's idea. If you can wait till we get together again I'll give you a hand. Jim.
It's not proving to be a straight shot like I was hoping, so maybe I will save this one for now.  I would like to get that EGT gauge in though.
Question, has anyone run a fish tape through the main frame tube to see if it will go from rear to front? I have not tried yet, just curious.
I tried poking my wire fish tape through the big square tube that went all the way to the back, but it didn't get far.  The engine mounting bolts go through that piece of tube and stopped me dead.  Steel fish tape doesn't bend both directions well.
Keith, Where in the engine bay are you going? 
Wiring up a thermocouple that is drilled/tapped into the exhaust manifold.  I've got 50' of wire though, so I have some room to route it where it needs to go.
Keith
2003 U320 38' #6197

Re: Pulling wire from engine bay to dash

Reply #13

This is what 2 members did to pull fuel lines through the chase. Do a search and you might find the post. They changed fuel lines in one day. They use a longer one from HD I believe. I see a 33ft is available also in the link.

11' Fiberglass Running Wire Cable Coaxial Electrical Fish Tape Pull Push...

As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Pulling wire from engine bay to dash

Reply #14
No, it is not a straight shot.

But, following the wires that already run from engine room into wet bay, it really isn't that difficult.  You can fish from the engine room or compartment forward of the wet bay.

Been there, done that.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Pulling wire from engine bay to dash

Reply #15
Less elegant but easy...

On a previous coach, I pulled the wire taut against the underside and covered it with metal duct tape.
Matt B
1998 u-320

Re: Pulling wire from engine bay to dash

Reply #16
It is a 3D solution.  Tough to go from the dash to anywhere else. So think in 3D.

From inside the dash to the left side then up behind the front of the drivers side window trim then across through the front space.

Then back through the upper pass side cabinets into the refrig space, and down.  You may need to go through the floor into the basement space or there may be a wire chase along the floor/wall back to under the wardrobe.  There is an under the floor (in the floor) wire space the goes from the wardrobe diagonally into the space at the foot of the bed, yours may have the sqme on the opposite corner.

From there into the engine bay.
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Pulling wire from engine bay to dash

Reply #17
Quad Camera install
Could run thru upper extrusion. Just have to open end up in the back. Straight shot front to rear
Scott
Note spare pink string. Also used to back up if caught up. Leave for future

Re: Pulling wire from engine bay to dash

Reply #18
Quad Camera install
Could run thru upper extrusion. Just have to open end up in the back. Straight shot front to rear
Scott
I was able to find where a bunch of harnesses go through the floor about where the engine meets the trans.  It goes right up under the bed.  There's also a mass of wires that goes forward from the bed area, down the passenger side.  Might have to try pushing the fish through there first...if not, the upper extension might be the way to go.
Keith
2003 U320 38' #6197

Re: Pulling wire from engine bay to dash

Reply #19
FYI in case you're not that familiar with using a fish, if it has a hook on the end tape it up so it can't snag onto a wire or tyrap when you're pushing it through.
Forest & Cindy Olivier
1987 log cabin
2011 Roadtrek C210P
no longer 1999 36' U320 build #5522
2013 Rzr 570 & 2018 Ranger XP1000
2006 Lexus GX470
2011 Tahoe LT 4x4
Previous 1998 45' 2 slide Newell, 1993 39' Newell

Re: Pulling wire from engine bay to dash

Reply #20
It's really tricky to get a fish tape from the closet to the space at the foot of the bed. It would much easier to go the
way Brett suggested. 
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Pulling wire from engine bay to dash

Reply #21
You will never know until you try it in your coach. I have pulled many wires through there going both ways.  Pull a 1/8" cord through with plenty left at both ends. Pull your wire through using wire pulling lube making sure that the extra cord remains at both ends. You can reuse the cord over and over.  A small thermostat wire should be easy.
Roger Engdahl and Susan Green
2001 U320 3610 #5879 (Home2) - 2014 Jeep Cherokee or 2018 F150
Hastings, MN

Re: Pulling wire from engine bay to dash

Reply #22
I got the fish tape though and now that  you mention it I hope I left a string in there.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Pulling wire from engine bay to dash

Reply #23
When I put my rear camera and I went through the channel along the upper driver side. I ran a fish down through it wasn't hard. It comes out in the compartment right above the driver's seat just aft of the TV compartment. I had to go from the rear TV compartment into the overhead bins by drawing a small hole but it's not noticeable. Then I ran the wire underneath the overhead bins driver side to the rear bins above the headboard and then out to the back camera. Don't think it took me that long to do that and I did leave additional wire in the channel for future use. The other thing would be to put the cameras up on the roof, run the wires along the roof covering it with the roof tape, can't remember its name right now. And then coming in through the roof into the overhead compartment above the windshield and then down the side into the dash. There are things that penetrate the roof so as long as you sealed it well with a device made for that it wouldn't leak and the wires would be covered so you wouldn't trip over them. Might have to think about channels for order coming off the air conditioners to get past the wire. That also would be a relatively easy job. Fishing a wire through the central bundle of fuel hoses wires and other stuff going through the bays would not be my idea of a fun time. After having taken those off once to redo the fuel lines I don't want to ever have to do that again. Getting them down is easy. Getting them back up wasn't so easy. I was by myself and I struggled to get them secured. You're experience may be different of course.
'99 U320 40 WTFE
Build #5462,
1500 Watts Solar 600 amp Victron lithium
2012 Jeep Grand Cherokee Overland Hemi
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Retired

Re: Pulling wire from engine bay to dash

Reply #24
When I put my rear camera and I went through the channel along the upper driver side. I ran a fish down through it wasn't hard. It comes out in the compartment right above the driver's seat just aft of the TV compartment.

Yes, that channel/beam works great when coming from high in back to high in front.

But, from low (engine room) to low (dash) probably best to just use the usual basement route like all the OE wires and hoses.
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020