Skip to main content
Topic: Hydraulic pump Failed **ALL FORETRAVEL OWNERS SHOULD READ** (Read 17028 times) previous topic - next topic

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #125
*** UPDATE from the Original posters  SIDE***

FIRST, thanks to all that are doing their part....we all win, or we all lose.

Joe, I think this address's your post above.....was trying to get more info before I did.

I got with my contact at MOT this morning to see if he could share any email contacts for FOT / Foretravel / MOT. He was able to give me a few at MOT, I found one at FOT that I included, as well as the parts department at FOT. The James Triana that Brett mentioned nothing found. Anyway, so that all are aware, this is the email I sent out to that group this Morning (Brad Langford FOT, Parts at FOT, Derek DiVerdi MOT, Blake Land MOT, Jeff Bowser MOT, CC'd QCC Simone Morris)

My name is Mike Crawford. I own a 2001 U295 that I bought through MOT and Jeff Bowser about 3 years back. He provided me with most of your contacts. If you have any questions at all about the situation I am about to explain, please do not hesitate to contact me. I would ask that you share this with the highest levels at your establishments.

Two weeks ago, at the end of a two week road trip with my wife, we lost the Hydraulic pump that controls steering and cooling on our coach. Luckily a few miles from our destination and 300 miles from home. It is no fun wrestling one of these off an interstate and into a campground. It being a weekend, all we could do was leave our coach and drive our car home.

Monday morning I started by calling MOT and FOT, to be told by both that my particular pump a 41188 was not in stock, discontinued by manufacturer and no longer available. I tried every known RV/MH/bus salvage yard in America as well, the same Story. But I kept looking. I even got with 3 national fleet service centers that all told me the same thing, when they have seen what happened in my case, they just order a new pump from either of your teams. Now here is the thing in the case of the pump style my coach has (Tapered shaft, belt driven, Priority flow divider type) every shop I called also told me this, they see 2+ a year of these types of failures over the last decade. I am not the first, nor will I be the last. One shop in Albuquerque had just dealt with one a few weeks prior to me.(but different pump number)

That same morning I made contact with the last known manufacturer of that certain pump, and many more like it, QCC out of Chicago. My engineering/sales contact there was a lady by the name of Simone Morris. Simone explained that they also no longer manufactured the pump 41188 but was able to sell me the one part of mine that had failed, the main drive shaft. That part is now also no longer available. She also explained that 10 pumps total, all designed for the RV/MH industry were discontinued in January 2023, as QCC decided to not buy the rear housing that they all share. I have evidence that shows that many if not all U270,295,320 models use at least 2 of these discontinued pumps.

As this progressed with QCC, Simone saw the need to call a meeting with higher level individuals there late last week. They have not 100% decided yet (finance director on vacation), but the outcome of the meeting was positive to possibly continue to source the parts for these pumps, but assembly and sales of entire pumps would be pending the demand from the end users and the Industry.

Now, I have posted all of this story, details, facts/ etc at foreforums .com, if you wish full details.

Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Also posted on IRV2 Forum, as these discontinued pump numbers are more than likely used on many brands of high end diesel pusher coaches. The response has been very heavy from the FT crowd at the moment. But foremost, I and many others own YOUR brand, Foretravel.

 We love our coaches, none of us at the moment wants to part with them. But at the same time, the next person that loses any of these pumps will have to park it forever and walk away from it. I shopped/researched long and hard for years before I decided to buy our U295. I don't want to see the Foretravel brand fall out of favor with the buying industry. But, who wants to own or buy a coach, where it's dead forever if this one crucial part fails. The largest credit cards in the world cannot buy you a resolution as the parts no longer exists. Foretravel as a brand keeps millions of dollars of parts on hand for the older coaches, and many of the owners spend their hard earned money with you folks both in parts and in Service. You as one of the major players in the RV industry have a lot to lose also if this problem is not resolved.

What can you do to assist? I am asking that as the leaders in the industry, make contact with Simone Morris at QCC and find a resolution to this problem. The easiest resolution if for all the reps of Foretravel to do their part to keep a few of the pumps in inventory. If one sells replace it. Mind you, I know of 2 of the 10 affected that are definitely in your coaches, there may be more. Many of the FT owners have plans to get a spare should they ever again become available.

I have much more info I could share about alternate sourcing/etc, but I will leave it at this for now. Please do not hesitate to contact me directly if you have any questions or any detail is not clear. My Contact as well as that of Simone Morris at QCC will be below.

I thank you very much for the time you will take to read and hopefully strongly consider this situation. To please share this with the highest ranking there are at MOT & FOT/ FT before a decision is made. And may god bless all of you and your families as we head into the Holiday season.

Here are the 10 RV/MH style of pumps that are at the moment no longer available.

41188 (U270, U295, U320)(Nimbus 2008)
41078 (U320)
40994
41063
41079
CPJ-1041
CPJ-1007V
CPJ-1020
CPJ-1007
CPJ-1013

Mike Crawford

mkc_1962@yahoo.com

334-419-6256

 

QCC Contact,
Simone Morris | Senior Product Sales Engineer
+1-708-887-6282| simone@qccorp.com  or    morris@qccorp.com

Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #126
I got with my contact at MOT this morning to see if he could share any email contacts for FOT / Foretravel / MOT. He was able to give me a few at MOT, I found one at FOT that I included, as well as the parts department at FOT. The James Triana that Brett mentioned nothing found.

Last posted e-mail address for Triana is technical.assistance@foretravel.com
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #127
Just checked our 2000 U270 with ISC 350. Picture attached. I don't see this ID in the thread...does that mean our pump is available if needed?

Randy
Randy (N4TDT) and Karen Crete
Sarasota, Florida
SOLD:  2000 U270 34' WTFE Build 5756 "Ole Red"

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #128
Just checked our 2000 U270 with ISC 350. Picture attached. I don't see this ID in the thread...does that mean our pump is available if needed?

Randy

The 40998 is the rear housing number, that part in itself no longer exists at the moment and is the main reason the 10 on the list were discontinued. That is not your complete pump number....you need to keep looking, if you look at the very opposite end of that same surface, in much smaller stamping you will find the pump number. Id bet 41188 as that picture and surface is engrained in my brain.

To answer your question based on just the number you provide. If your pump fails.....NO you will at this moment in time not get another.

Mike in AL
2001 U295
8.3 ISC 350
Build 5918


Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #130
The 40998 is the rear housing number, that part in itself no longer exists at the moment...
According to eBay, there is at least one rear housing in existence...

New 40998 Sauer Danfoss Rear Pump Cover | eBay

1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #131
** ANOTHER UPDATE from OP**

A Shelby Scroggins from MOT called me about 45 minutes ago. I explained all that she did not know. She stated that MOT has many times sent similar situations to a Berendson Fluid power in Tulsa Ok and gave me a contact. Felt confident they could help the situation.

I spoke to a Steve Technical/Sales , and low and behold they source any repairs or replacement pumps from none other than QCC. They were not aware of all we know, but they are now. Another dead end. I can call similar sources all day long, as I have already called a lot of them, and I'd lay $ on the fact they all have sourced whatever is needed from the last known manufacturer of the 10 discontinued.....QCC.
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #132
That is just the cover, does not include all the parts that go with it. I almost scooped it up as my rear cover has some slight pitting on one of the rear bearings. BUT, according to my contact at QCC, they complete assemble and then run at pressure all pumps for 100 hours, tear down and inspect as a break in before selling. Though rare their have been tolerance failures. .Besides its not this housing that fails, its usually the shafts. The housing is the reason QCC decided to discontinue though.
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #133
Yep...under the grime, 41188. Sending email today.
Randy (N4TDT) and Karen Crete
Sarasota, Florida
SOLD:  2000 U270 34' WTFE Build 5756 "Ole Red"

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #134
Received this today:

Hello Mike

Thank you for your message
This situation is currently under review
I appreciate all that have reached out as I am the person who is trying to get the ball rolling over here.
I will let you know when I have more information

Have a good Holiday

Thanks
Simone
1997 U295 36 build #5085
2004 TJ Rubicon toad
I know more than I did but not as much as I'm going to

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #135
41188 (U270, U295, U320)
41078 (U320)
40994
41063
41079
CPJ-1041
CPJ-1007V
CPJ-1020
CPJ-1007
CPJ-1013

Jimmy got under there and ours has 40998 stamped on it. I don't see that on this list. Anyone know if ours is part of this?
Christine & Jimmy
Nomadic, Full-time Life in Progress...
1997 U295/36/C8.3
600 AH BB-LiFePo/1080 Watts Solar
2020 Jeep Cherokee Trailhawk
** Social media: curiosity-in-motion

The cure for boredom is curiosity. There is no cure for curiosity. ~Dorothy Parker~

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #136
Jimmy got under there and ours has 40998 stamped on it.
See Reply #128 in this thread.
1993 U280 SE 40' WTBI, Build: 4359
C8.3 300hp, 6-Speed, Exhaust Brake
960 watts on the roof (6 x 160)
Sorento (or BOLT) on a Kar Kaddy SS
"Nature abhors a vacuum"

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #137
I got the same response that Scubajeeber did this morning.
Richard & Betty Bark & Keiko our Golden Doodle
2003 U320T 3820 PBDS
Build # 6215
MC # 16926
2016 Chevrolet Colorado 4X4 diesel

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #138
*** UPDATE from OP ***

All the contacts to QCC are gaining serious traction, here is a reply from QCC/Simone I received just a while ago, that is pointing to this possibly going in a positive way,

"Hi Mike
You sure have stirred the pot 😊
I have received quite a few inquiries and my sales boss is all on board
He is gone now for the holidays
We will reconvene next week"


I know we all love our coaches, and this showing of concern as well as support is excellent for this cause. It needs to continue.

 We also all think highly of our company Foretravel. I would love to tell you folks that they are taking the same seriousness about this. The only response I have gotten at the moment is from MOT, Their suggestion is to source this problem through a repair shop that buys all their parts or complete pumps from the same source that does not have them, QCC......That or go engineer another way. ....I hope all you co-owners out there that have this exact pump or any on the list, remember this when next you need anything for your coaches.

I wish you all a happy thanksgiving, were going out of town  for the holiday and will continue this when we return!!
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #139
Mike,
Thanks again for all the leg work you have put into this issue.

To you and all of our Foretravel Family,  have a Safe and Happy Thanksgiving!
Mark & Bev
2001 U295 36' Slide
Cummins ISC 8.3 350HP
Build #5802
Jeep Wrangler Toad

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #140
Bump up
Bruce, Linda, and Macy
Zoey RIP 1/20/19
1999 U295 40' build #5400
2017 silver Jeep Wrangler, 1260 watts of solar on top
Moving around the country

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #141
Looking at the problem from another angle, you need the part, not the pump.
In automotive quantities, that part is incredible inexpensive but requires customized machinery.
In automotive quantities that pump gear body blank is one per every few seconds from a multi-spindle screw machine.
In automotive quantities the "teeth" that actually move the oil are cut in a few seconds without lubricant.
Case hardening is case hardening.
In automotive quantities grinding the multiple precision diameters is done using two centerless grinding machines, one to finish the diameter over the "teeth," the second to finish grind the bearing, seal and drive diameters.  All of that can be done old school, between centers, on an ancient outside diameter grinding machine.

In short, the part can be made by any competent job shop.  The only "special" tool will be the cutting tool for the "gear teeth."  But the price won't be $35 per each.

Yeah. I did my task to make that sort of part, the prototype body, the copper plugs to protect the internal threads, the centerless grinders with custom wheel dressing tooling.  For an involute gear pump, Chrysler Corp customer, P.H Precision Manufacturing Corporation Tier II automotive manufacturer.
1992 Foretravel Grand Villa
U225 SBID Build No. 4134
1986 Rockwood Driftwood
1968 S.I.A.T.A. Spring
1962 Studebaker Lark
1986 Honda VF700C
1983 Honda VF750C
Charlie, the Dog was broken out of jail 24 Oct 2023
N1RPN
AA1OH (H)e who must be obeyed.

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #142
Hi Mike
I really appreciate all your research and am sorry for all your pump trouble, it's amazing what persistence and determination gets you! I am happy you got the last shaft.
I have a 99 U270 350hp
The numbers are: rear housing 40998 and pump 1746
I have sent an email to Simone.
You mentioned belt tension: with engine off I have a 1/2" play when top belt is pushed down until the tensioned moves and about 1/4" constant movement in the tensioner when the engine is running, is this too much, now I am anxious that this could cause a problem.
Thank you
David
David & Emma Roche
Dino (Golden Doodle)
1999 U270 WTFE 36' Build # 5534
Xtreme "Lights, Stripes & Roof"
Motorcade# 18321
Dayton, Ohio
Towd: Jeep Grand Cherokee
Two Townie Electra Bikes

Life is made to enjoy, the Foretravel helps!

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #143
Hi Mike
I really appreciate all your research and am sorry for all your pump trouble, it's amazing what persistence and determination gets you! I am happy you got the last shaft.
I have a 99 U270 350hp
The numbers are: rear housing 40998 and pump 1746
I have sent an email to Simone.
You mentioned belt tension: with engine off I have a 1/2" play when top belt is pushed down until the tensioned moves and about 1/4" constant movement in the tensioner when the engine is running, is this too much, now I am anxious that this could cause a problem.
Thank you
David

David,

Look again for the engine number, there is no such as a 1746, mine also had a number like that on it, and never did figure out what that number meant.. I found the pump number stamped in MUCH SMALLER punch sizes. Based on the general feedback, your vintage of coach, and engine size, Id be shocked if you dont also find the 41188 there.

If I really zoom in on your picture with the 1746 I think I see something on the opposite end, but upper section.

Note the Multiple numbers on my Picture below, far left in much smaller stamping you will see my 41188.

So far we have only identified 2 of the 10 that are used on the 270-295 & 320 coaches. If you are belt driven its probably the 41188, if your pump is direct engine gear driven its the 41078, both on the list. The later 320s seem to be the only ones that are direct driven.

As for the tension, your spring loaded tensioner decides how much tension the belt should have. The general consensus seems to be whether it be owners or Hydraulic shops talking the subject, that when the engine is idling OR running at speed, you should have little to no bounce of the tensioner/belt assembly as a whole. If you have excessive bounce, that in itself is undue vibration on a tapered shaft. I do recall when I first bought my coach it had quit a bit of bounce, actually both of my tensioners did. One of my first things to do was to replace all my belts and my tensioners.

What also comes recommended is to run the HD gates Green back belts for the Hyd system, this belt is a heavier build than the regular gates belt for such, and will help keep the system tight and not loosen as much over time.
Amazon.com: Gates K080465HD FleetRunner Micro-V Serpentine Drive Belt :...
(the one my 295 runs, be sure about yours)


Also a Vid of mine running just after I got it back together at the campground. The tensioner I put on new 6k ago, this belt I had running was the new one I Put on also 6k ago, is a Gates Green stripe, BUT not the new Green back that I have on it now. The green Back vs stnd gates is a much firmer belt and runs even smoother, though in this vid you barely see any tensioner movement at all. This I am told is the optimum way to have this setup run....Hopes all this answers your tension question.

https://www.foreforums.com/MGalleryItem.php?id=5041


As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #144
We sent an email to Simone. I am pretty sure our 2004 has the affected pump. I have not got a number off mine yet. If and when the pumps are manufactured and sold. We will buy one as a spare. Assuming the price is remotely affordable.
Tom and Michelle 2004 U270 36WTFS

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #145
David,

Look again for the engine number, there is no such as a 1746, mine also had a number like that on it, and never did figure out what that number meant.. I found the pump number stamped in MUCH SMALLER punch sizes. Based on the general feedback, your vintage of coach, and engine size, Id be shocked if you dont also find the 41188 there.

If I really zoom in on your picture with the 1746 I think I see something on the opposite end, but upper section.

So far we have only identified 2 of the 10 that are used on the 270-295 & 320 coaches. If you are belt driven its probably the 41188, if your pump is direct engine gear driven its the 41078, both on the list. The later 320s seem to be the only ones that are direct driven.

As for the tension, your spring loaded tensioner decides how much tension the belt should have. The general consensus seems to be whether it be owners or Hydraulic shops talking the subject, that when the engine is idling OR running at speed, you should have little to no bounce of the tensioner/belt assembly as a whole. If you have excessive bounce, that in itself is undue vibration on a tapered shaft. I do recall when I first bought my coach it had quit a bit of bounce, actually both of my tensioners did. One of my first things to do was to replace all my belts and my tensioners.

What also comes recommended is to run the HD gates Green back belts for the Hyd system, this belt is a heavier build than the regular gates belt for such, and will help keep the system tight and not loosen as much over time.
Amazon.com: Gates K080465HD FleetRunner Micro-V Serpentine Drive Belt :...
(the one my 295 runs, be sure about yours)
So Mike I think you brought up a very important point with the better belt. I still think that this failure is do to the loads on the pulley. A better belt would evenly load the inside of the pulley reducing loads applied to the end of the pulley. If a lesser quality belt is used it may actually stretch on the inside allowing more loads father out on the pulley and ultimately farther out on the shaft increasing the shaft loads and shaft flex leading to fatigue failures. This also would explain why we haven't seen ISM direct driven failures do to direct drive with zero side loads. IMO
As an Amazon Associate Foretravel Owners' Forum earns from qualifying purchases.

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #146
So Mike I think you brought up a very important point with the better belt. I still think that this failure is do to the loads on the pulley. A better belt would evenly load the inside of the pulley reducing loads applied to the end of the pulley.

And, the belt tensioner plays a critical role in smooth vs loading/unloading.

Here is a good video by the Gates Corp on diagnosing tensioners and describes there several failure modes:
http://www.youtube.com/watch?v=h8pQT3YZAwo

Very easy to eyeball and determine if yours has failed or is still good.

Lastly, at least on some coaches, there is enough slop in the bolt holes on the pulley on the crankshaft that it can be "egg shaped".  Again, easy to eyeball and pretty easy to loosen the bolts and center the pulley.

NO BOUNCE OR BELT FLUTTER  is the objective!
Brett Wolfe
EX: 1993 U240
Moderator, ForeForum 2001-
Moderator Diesel RV Club 2002-
Moderator, FMCA Forum 2009-2020
Chairman FMCA Technical Advisory Committee 2011-2020

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #147
So Mike I think you brought up a very important point with the better belt. I still think that this failure is do to the loads on the pulley. A better belt would evenly load the inside of the pulley reducing loads applied to the end of the pulley. If a lesser quality belt is used it may actually stretch on the inside allowing more loads father out on the pulley and ultimately farther out on the shaft increasing the shaft loads and shaft flex leading to fatigue failures. This also would explain why we haven't seen ISM direct driven failures do to direct drive with zero side loads. IMO

Scott, I agree with what your saying. But belt driven similar been around since the beginning of time in the world of Hydraulics, and still is. Fully agree a direct driven is better setup and rare to fail. However in the case of all this topic, IF one ever fails, and anything can fail, the dead on the side of the road ISM would not have a part to obtain as also discontinued.

But to quote 3 different Hydraulic shops I talked to and showed my pictures, as well as some real world failures in my old chemical plant.....I feel its a multitude of things that could contribute to such a failure.

1, Fluid reservoir too close to the pump, can easily create Hydraulic vacuum situation during startups to induce hammering.
2. Drive mechanism too close to the pump. Not a long enough belt setup to take up the shock in the system,
3. Lateral tension, a constant in all belt situation. Made worse by numbers 1&2
4. Tapered keyed shafts, the weakest of all pump shaft configurations. Still around but most no longer tapered.
5. Failed or weak tensioner can induce hammering affect on a shaft.
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #148
***  UPDATE from the original poster ***

Obviously, the Thanksgiving holiday made some of this take a bit of time.

From QCC. The customer end user/contact on this matter has been highly impressive. The sales and planning departments are on board with continued sourcing. They are at the moment obtaining quotes for the both the shafts as well as the rear housings for the 10 discontinued pumps.

FOT, parts department manager ( Brad Langford) contact me yesterday. They agree this is an issue that  affects countless FT coaches, and needs to be addressed. They are in contact with QCC / Simone Morris to come up with some sort of solution. They do already carry the seal kit. But, they were no longer carrying the pumps due to the NLA status that our situation discovered.

Will update as I know more.
Mike in AL
2001 U295
8.3 ISC 350
Build 5918

Re: Hydraulic pump failed while traveling **ALL FORETRAVEL OWNERS SHOULD READ**

Reply #149
***  UPDATE from the original poster ***

Obviously, the Thanksgiving holiday made some of this take a bit of time.

From QCC. The customer end user/contact on this matter has been highly impressive. The sales and planning departments are on board with continued sourcing. They are at the moment obtaining quotes for the both the shafts as well as the rear housings for the 10 discontinued pumps.

FOT, parts department manager ( Brad Langford) contact me yesterday. They agree this is an issue that  affects countless FT coaches, and needs to be addressed. They are in contact with QCC / Simone Morris to come up with some sort of solution.

It takes a village....  or a forum of fantastic members.  ^.^d
Learn every day, but especially from the experiences of others. It's cheaper!  - John C. Bogle

2000 U320 36' non-slide / WildEBeest Rescue
2003 U320