Skip to main content
Topic: Bulkhead rebuild (Read 10400 times) previous topic - next topic

Bulkhead rebuild

I am starting on the bulkheads and the first thing I'm doing is removing the tanks and the first thing
I need to know is removing the pipes going into the black and grey tanks, do I cut them or is there
away to remove them.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #1
On the coaches that I have removed the tanks once you remove the tapered stand that the tank sets on you will be able to slip/pry the tank down. The drain line is just in a press fit grommet that the pipe is slid into. There isn't but about 2" of pipe down inside the tank.

Mike
Pamela & Mike 97 U 320

"It's not what happens to you, but how you react to it that matters."

Re: Bulkhead rebuild

Reply #2
Thanks Mike, I wouldn't have thought of that.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #3
Pictures please.
Robert and Susan
 1995 36' 280 WTBI 8.3 3060r
 1200 watts on the roof, 720 Ah of lithium's
 Build # 4637. Motorcade # 17599
        FMCA  # 451505
        18  Wrangler JLUR

Re: Bulkhead rebuild

Reply #4
This might be good to read: Black Water Tank Removal
John Fitzgerald
1991 U300 (SAI) Side Aisle Island Bed 40'
Detroit 6V92 with Allison Retarder
Meridian (Boise), Idaho


Re: Bulkhead rebuild

Reply #6
Before you cut away anything!! Measure from the bulkhead big angle iron that basement is bolted too. Measure forward to where you have good metal.  Mark it. These will be your reference points. When you cut the floor loose it can move spread or tighten up. This can be adjusted with bottle jacks in the frame forward and behind the air bags.
I've done it.  Look under My basement rebuild. If you'd like to talk about the project p.m me and I'll shoot my phone number
91 GV U300 Unihome 40' Build 3811
6V92TA Detroit


Re: Bulkhead rebuild

Reply #8
Between weather, then cataract surgery I haven't got much done. The screws at the bottom of the door
seal are frozen in. They won't even come out with a impact driver. I keep braking the Philip Bits. This weekend
I will be able to get back on it but then it might rain. 
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #9
Finally got back to the job and today I got the fuel tank out and the coach jacked up for more clearance
under it.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #10
Pulled the Aqua-hot exhaust pipe off and now it  need to take the exhaust elbow off. Any ideas, or is
it a big pipe wrench with lot's of pipe
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #11
Peter, stick a long iron pipe into the horizontal nipple and unscrew it
Rudy Legett
2003 U320 4010 ISM 450 hp
2001 U320 4220 ISM 450 hp
1995 U320 M11 400 hp
1990 Granvilla 300 hp 3208T
Aqua Hot Service Houston and Southeast Texas

Re: Bulkhead rebuild

Reply #12
I wonder if any one has ever high centered on that pipe and damaged the AH?  Seems like it would be safer with less robust exhaust components.
George Mann
2002 U320 #5934
2017 Rubicon
2013 BMW GS
Waterford MI


Re: Bulkhead rebuild

Reply #14

Read to the end of the saga, the pipe and elbow did not cause the problem, rusted out tank did. Evidently the boss that holds the elbow took the hit without compromising the tank.
1999 40 ft. U-320 wtfe build 5563 Chuck & Lynda's "Rollin' Inn"  2030 watts solar
prev. mh's 71 GMC 5 yrs. 73 Pace Setter 1 yr. 78 Vogue 5 yrs 81 FTX 40ft all electric 18 yrs. 1996 Monaco Signature 3 yrs.
2014 Grand Cherokee Overland
Dream as if you will live forever. Live as if you will die today.  James Dean

Re: Bulkhead rebuild

Reply #15
Thanks for the confirmation Rudy, I just need to pull hard.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #16
8 ft. of pipe and the elbow is out. Thanks Rudy we where getting worried but your information
helped so my son kept pulling.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #17
This picture of the tanks removed took a day to up load onto my lab top so I could send it. I need to drain the
Aqua-hot so I can remove the wet bay heater so I can remove the fresh water tank.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #18
Got everything out except the Aqua-hot. Are there any hold down bolts in the back of the Aqua-hot?
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #19
On the ones I have removed, yes there are hold down bolts on the back side.
previous 1984 35 ft ORED 250 HP 3208 Cat       
previous 1998 40 ft U295 CAI 325 hp Cummins
previous 2003 40 Ft u320 build #6140 450 Cummins M11.                                                         
1999 Mazda Miata
Ron, Nancy, Tipper the cat, Max The dog
1997 U 270 36 ft build number 5174 8.3 Cummins

Re: Bulkhead rebuild

Reply #20
Got the Aqua-hot out of its cubby hole today. what a horrible job and two of the long bolts were
stripped on the top holes so they wouldn't come out so that lead to more work. For putting  it back
in looks even worse. Without the camera I don't know how it is done. My son thinks we should
make passage way from the fuel tank area
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #21
Got all the bolts out and just trying to figure out how to get the bulkhead to drop down
onto the jacks.
Peter and Frieda Morin
1999 36ft. U320 Foretravel
Build # 5436
1998 Suzuki Sidekick Sport

Re: Bulkhead rebuild

Reply #22
Wow.  Thanks for the pic.  I've never seen the filon (?) like that.
Robert and Susan
 1995 36' 280 WTBI 8.3 3060r
 1200 watts on the roof, 720 Ah of lithium's
 Build # 4637. Motorcade # 17599
        FMCA  # 451505
        18  Wrangler JLUR

Re: Bulkhead rebuild

Reply #23
How far forward is your bottom rotted out?
91 GV U300 Unihome 40' Build 3811
6V92TA Detroit

Re: Bulkhead rebuild

Reply #24
Wow Peter. Looks you are making great headway. Keep us poster on the bulkhead descent. Pictures are encouraging for us armchair gawkers :). More interesting than watching a boat ramp.
Michael
Michael & Ginny
Frankfort, KY
1992 U240 GV Build #4116
2007 Mini Cooper